Medical Device Innovation Acceleration

Accelerated Digital Manufacturing Built for Class I, II, & III Medical Devices

DI Labs enables fast, safe, and compliant development through on-demand digital manufacturing. Our platform empowers teams to move from concept to clinical trials and commercialization – without tooling, without compromise. 

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Use Cases for Digital Manufacturing Through the Development Cycle

1. Concept & Strategy

  • Concept mock ups
  • Early prototypes
  • Show & tell models
2. Feasibility & Risk
  • Functional prototypes
  • Idea validation
  • Design of experiment models
3. Design & Development
  • Functional prototypes
  • Design validation
  • DOE models
  • Benchtop models
4. Preclinical Testing
  • Repeatable production
  • Human factors optimization models
5. Clinical Trials
  • On-demand production 
  • Responsive design updates
  • Regulatory-ready documentation
5. Manufacturing at Scale
  • Bridge production
  • Permanent low-volume production
  • Post-launch design improvements (Class I Devices)
Our Step-by-Step PPAP Process

Example Housing & Assembly:

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Supported Applications:

  • Minimally Invasive Surgical Devices
  • Cardiovascular Delivery and Retrieval Systems
  • Medical Robotic Components
  • Medical Device Housings & Assemblies
  • Robotic End Effectors 
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Client Testimonials:

"We would have run out of funding if it weren’t for the DI Labs partnership and support in guiding us to additive manufacturing.”
 
- Medtech Innovator
"DI Labs is the perfect fit - I know I can rely on you to talk through my project and deliver on time. I intend to work with DI Labs for everything I can.”
 
-Medtech Innovator
"We were initially headed down the wrong path and didn’t realize it. I don’t know where we’d be if we hadn’t worked with DI Labs."
 
-Consumer Product Innovator
"We wouldn’t have known where to start this project without DI Labs. We knew we could trust you to dig in and develop a solution."
 
-Industrial Manufacturing Innovator

Traditional Pain vs Accelerated Digital Solutions

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Expensive, design-locked tooling

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An injection mold alternative with no expensive tooling and unlimited  iteration freedom

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Long lead times for small batches

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On-demand, agile production & rapid responsiveness for clinical trial builds

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Intense regulatory requirements

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Regulatory compliance with ISO 10993 biocompatible materials, locked processes and lot-level power-to-part tracking

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Design iteration is slow and expensive

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Unlocked iteration for rapid integration of clinical feedback, interface optimization & efficacy improvements

Biocompatible Materials

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Reach out to us for support or more information!

[email protected]  |  320-403-9483

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Name*

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Carl Douglass, PE

Solutionologist
CEO of DI Labs

Mobile: 320-523-6843
Email: [email protected]

 

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