Medical Device Manufacturing 

Accelerated Digital Manufacturing Built for Class I, II, & III Medical Devices

DI Labs enables fast, safe, and compliant development through on-demand digital manufacturing. Our platform empowers teams to move from concept to clinical trials and commercialization – without tooling, without compromise. 

Supported Applications:

  • Minimally Invasive Surgical Devices
  • Cardiovascular Delivery and Retrieval Systems
  • Medical Robotic Components
  • Medical Device Housings & Assemblies
  • Robotic End Effectors 
Contact Us

Traditional Pain vs DI Labs Solutions

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TRADITIONAL PAIN: Expensive Injection Mold Tooling -
High capitol investment & design-locked tooling with extensive lead times during critical development phases

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DI LABS SOLUTION: Tool-Free Digital Manufacturing -
Injection mold alternative with zero capital investment, no tooling, and unlimited iteration freedom

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TRADITIONAL PAIN: Slow Turn Around on Small Batch Production - 
Long lead times for small batch production  through testing & clinical trials 

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DI LABS SOLUTION: Rapid Response with On-Demand Production -
Small batch production done on demand with rapid responsiveness for clinical trial builds

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TRADITIONAL PAIN: Limited Design Iteration -
Design-locked tooling limits design optimization through clinical trials & commercial launch

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DI LABS SOLUTION: Unlimited Design Iteration -
Mold-less production for rapid integration of clinical feedback, interface optimization & efficacy improvements

Our Biocompatible Materials

Use Cases for Digital Manufacturing Through the Development Cycle

1. Concept
& Strategy

  • Concept mock ups
  • Early prototypes
  • Show & tell models

2. Feasibility
& Risk
  • Functional prototypes
  • Idea validation
  • Design of experiment models
3. Design & Development
  • Functional prototypes
  • Design validation
  • DOE models
  • Benchtop models

4. Preclinical
Testing
  • Repeatable production
  • Human factors optimization models

5. Clinical
Trials
  • On-demand production 
  • Responsive design updates
  • Regulatory-ready documentation
5. Manufacturing
at Scale
  • Bridge production
  • Permanent low-volume prod.
  • Post-launch  improvements (Class I Devices)
Our Step-by-Step PPAP Process

Hear From Our Founders

Example Projects

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Reach out to us for support or more information!

[email protected]  |  320-403-9483

"*" indicates required fields

Name*
FDA Medical Device Classification*

Current Stage in Medical Device Development Cycle*

Client Testimonials

"We would have run out of funding if it weren’t for the DI Labs partnership and support in guiding us to additive manufacturing.”
 
- Medtech Innovator
"DI Labs is the perfect fit - I know I can rely on you to talk through my project and deliver on time. I intend to work with DI Labs for everything I can.”
 
-Medtech Innovator
"We were initially headed down the wrong path and didn’t realize it. I don’t know where we’d be if we hadn’t worked with DI Labs."
 
-Consumer Product Innovator
"We wouldn’t have known where to start this project without DI Labs. We knew we could trust you to dig in and develop a solution."
 
-Industrial Manufacturing Innovator
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Carl Douglass, PE

Solutionologist
CEO of DI Labs

Mobile: 320-403-9483
Email: [email protected]

 

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