Medical Device Innovation Acceleration

Medical Device Innovation Accelerators for Class I, II, & III Applications

DI Labs offers digital manufacturing services to medical device developers and medical device contract manufacturers to accelerate their innovation process with speed, design agility and real-time iteration through clinical trials. We specializes in digitally manufactured components used in medical device assemblies, but our diverse fleet of technologies can support every stage from concept prototypes to pre-market validation and full-scale commercialization. DI Labs was founded by a team of product development and manufacturing engineers, giving us a unique understanding of the challenges and opportunities our clients face.

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Supported Applications:

  • Minimally Invasive Surgical Devices
  • Cardiovascular Delivery and Retrieval Systems
  • Medical Robotic Components
  • Medical Device Housings & Assemblies
  • Robotic End Effectors 

Advantages Provided:

  • Biocompatible components in days
  • Accelerated design iteration during clinical trials
  • Patient-safe prototypes
  • Incorporating realtime physician feedback
  • Limitation-free design opportunities
  • DFAM assessment and guidance
  • Opportunities for customization

Example Housing & Assembly:

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How We Accelerate Innovation in the Stages of Medical Device Development:

Concept &
Strategy
  • Vastly accelerated idea iteration & prototyping
  • Enhanced tools for stakeholder communication
  • Limitation-free design opportunities for market differentiation or customization
  • Diverse offering of biocompatible materials
Feasibility
& Risk 
  • Patient-safe, biocompatible prototypes in days
  • Accelerated testing to validate usability, ergonomics & functionality
  • Design freedom to create built-in features to support risk mitigation
Design &
Development
  • Vastly accelerated iteration cycles - hours or days vs. weeks or months
  • Design freedom to reduce part count or assembly complexity
  • Design freedom to build in visible guides to support HRT strategies
  • More effective testing with functional prototypes at end-use quality
Preclinical
Testing
  • Ability to incorporate realtime physician feedback & build their confidence
  • Anatomical accuracy when printed from CT or MRI
  • Design verification through mock-use scenarios using printed jigs & fixtures
Clinical
Trials 
  • Vastly accelerated design iteration opportunities
  • Possibility of patient-specific anatomical solutions
  • Quick & cost-effective trial-specific guides, packaging or instruments 
  • Cross-sectional or exploded views for clinician training or submission visuals
Manufacturing
at Scale
  • Accelerated low volume production for early-market use while tooling is finalized
  • Tool-less production for low-to-mid volume or personalized devices
  • Quick response to design updates and small batch production for inventory gaps

Biocompatible Materials

Client Testimonials:

"We would have run out of funding if it weren’t for the DI Labs partnership and support in guiding us to additive manufacturing.”
 
- Medtech Innovator
"DI Labs is the perfect fit - I know I can rely on you to talk through my project and deliver on time. I intend to work with DI Labs for everything I can.”
 
-Medtech Innovator
"We were initially headed down the wrong path and didn’t realize it. I don’t know where we’d be if we hadn’t worked with DI Labs."
 
-Consumer Product Innovator
"We wouldn’t have known where to start this project without DI Labs. We knew we could trust you to dig in and develop a solution."
 
-Industrial Manufacturing Innovator

Learn More:

Please contact me. I'm interested in learning how DI Labs can help my company.

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Name*

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Carl Douglass, PE

Solutionologist
CEO of DI Labs

Mobile: 320-523-6843
Email: [email protected]

 

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