Solutionology Tools


The DI Labs team applies solutionology to every problem we solve by utilizing a wide variety of tools. Our lab is equipped with some of the industry’s most cutting-edge technologies including 3D scanning and Multi Jet Fusion 3D printing, and our services are backed by over 25 years of combined experience in product development, design, engineering and plastics.

As solutionologists, we leverage these tools to help solve your company’s most challenging problems related to new product development, manufacturing optimization and customer experience design.

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      Design

      Design is often at the heart of our solutions. We have a team of experienced, in-house designers that can support your project at any phase from concept through final optimization for manufacturing.

      • Solid modeling services
      • Concept to finished part design
      • Optimization for additive manufacturings
      • Design enhancement for existing parts
      • Industrial and manufacturing design
      Contact us for more information.

         

        Rapid Prototyping

        We are an experienced product development team that understands how essential quality, accuracy and turn-around time can be at the rapid prototyping and testing phase of your project. We offer a full scope of technology tools and technical assistance that can move your project through this phase as quickly and successfully as possible.

        • Agile response and turn-around times
        • Form fit function parts
        • Functional prototypes
        • Proof of concept for market testing
        • Scaled models for sales /marketing
        Order today, or contact us for more information.

           

          Low Volume Production

          Our in-house Multi Jet Fusion (MJF) technology is a revolutionary tool we use to solve low volume production needs that don’t justify the expense and long turnaround times of traditional injection molding. MJF is 10x faster than other additive manufacturing options and offers finish qualities, printing tolerances, mechanical properties and material strength previously unattainable from traditional 3D printing.

          • Injection mold quality
          • Multi Jet Fusion technology
          • Design customization within orders
          • High quality surface finish
          • High strength, durable nylon material
          Order today, or contact us for more information.

             

            3D Scanning

            Our 3D scanning tools have exponentially expanded our ability to solve unique problems. They allow us to capture the exact size, surface quality and structure of physical objects then convert them to 3-dimensional computer models. These models can then be used in a wide variety of solutions that require reproductions, reverse engineering or design modifications.

            • Reproductions
            • Reverse engineering
            • Digitizing tooling & parts
            • Product customization
            • Quality inspection
            Contact us for more information.

               

              Which technology is right for you?


              (Fused Filament Fabrication)

              (Stereolithography Apparatus)

              (Multi Jet Fusion)
              Lead Time 1-4 days 1-4 days 2-5 days, rush processing available
              Production Capacity 1-10 parts 1-10 parts 1-10,000+ parts
              Materials PLA, ABS, PEEK, ASA-X, High Strength PLA, Flexible PLA, Custom Materials Standard, High Strength, Durable, Flexible, High Temperature Nylon PA 12
              Surface Quality Moderate High Very High
              Unique Advantages
              • Cost efficient
              • Quick turnaround
              • Many color options available
              • Cost efficient
              • Fast turnaround
              • Smooth finish
              • Supports complex design configurations
              • Ideal for high volume orders
              • 10X faster print speeds
              • Meets or exceeds finish quality & material strength of injection molding
              • High isotropy
              • Low porosity
              • Ideal for complex designs
              • Allows for hinges, channels or interlocking parts
              • Accommodates design variations per order

              (Fused Filament Fabrication)
              Lead Time 1-4 days
              Production Capacity 1-10 parts
              Materials PLA, ABS, PEEK, ASA-X, High Strength PLA, Flexible PLA, Custom Materials
              Surface Quality Moderate
              Unique Advantages
              • Cost efficient
              • Quick turnaround
              • Many Color options available

              (Stereolithography Apparatus)
              Lead Time 1-4 days
              Production Capacity 1-10 parts
              Materials Standard, High Strength, Durable, Flexible, High Temperature
              Surface Quality High
              Unique Advantages
              • Cost efficient
              • Fast turnaround
              • Smooth finish
              • Supports complex design configurations

              (Multi-Jet Fusion)
              Lead Time 2-5 days, rush processing available
              Production Capacity 1-10,000+ parts
              Materials Nylon PA 12
              Surface Quality Very High
              Unique Advantages
              • Ideal for high volume orders
              • 10X faster print speeds
              • Meets or exceeds finish quality & material strength of injection molding
              • High isotropy
              • Low porosity
              • Ideal for complex designs
              • Allows for hinges, channels or interlocking parts
              • Accommodates design variations per order