N95 Mask Alpha Prototype

Betsy Bonnema

For this prototype, we used our industrial-grade Multi Jet Fusion technology with certified nylon PA12 material to achieve a smooth surface then applied a vaporfuse finishing technology to seal the surface of the mask, making it washable, moisture-resistant, and sanitizable for hygienic, repeat use. See our full case study for more details.

Full Scale Prototype Bigger Than the Printer

Luke Geiger

This full scale prototype was an extremely complex additive manufacturing project. Our aerospace customer required a full-size fuselage model with a high degree of dimensional accuracy so they could perform internal testing for ergonomics, cockpit design, and operation. See our full case study for more details.

Custom Designed Face Shield for Food Processing

Luke Geiger

A national food processor needed custom-designed face shields for their front-line workers. They required an immediate solution and off-the-shelf products weren’t working. Within days from meeting with them, we were in full production of face shields tailored to their ergonomic and safety requirements. See our full case study for more details.

Functional Automotive Intake Manifold

Luke Geiger

DI Labs was approached by an aftermarket automotive tuning company doing work for European sports cars. They were interested in developing a fully functional prototype of an intake manifold that would accept their supercharger and create forced induction.