Additive Solutions

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We have an in-house additive manufacturing lab with some of the most advanced 3D printing technologies on the market today. Our bank of Multi Jet Fusion machines provide the core of our production while a variety of other printers offer features such as diverse materials and full color. Our engineers and technicians have over 50 years of combined experience in product development, marketing, design and plastics. As solutionologists, we leverage these tools and experience to solve your company’s design, prototyping, low volume production and manufacturing problems.


Services

The DI Labs team is focused on additive excellence along with design innovation. We help customers get the right combination of printing technologies but can also support their design process in order to enhance the functionality, performance and visual appeal of their products and parts.

  • ITAR registered
  • Design support & enhancement
  • Multi Jet Fusion printing with high performance nylon
  • Injection-mold-quality parts
  • Rapid prototyping & full-scale mockups
  • Full color printing
  • Form fit function parts
  • Agile response & fast turn around

Process

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Concept

Clients come to us with an existing design concept and, unlike other vendors, we always take time to understand the problem they are solving and do any necessary market research, technical exploration and creative brainstorming to help support their success. We often see opportunities to enhance their design or approach.

Validation

The design is now built into a form that can be fully validated for function, performance and appeal. Rapid prototyping is one of our specialties, and with our proprietary locking system, we can build full-scale dimensionally-accurate mock-ups of even the most complex products or parts.

Scale

This part of process can be highly collabortive as we finalize the design and create a strategy for efficient, cost-effective production. We offer in-house printing for low volume orders with a wide variety of strength, finish and material demands. Part of our final solution can also include future manufacturing options and vendor sourcing for higher volumes at full scale.


Which technology is right for you?


Fused Filament Fabrication

Stereolithography Apparatus

Multi Jet Fusion

Color Jet Printing
Lead Time 1-4 days 1-4 days 2-5 days, rush processing available 2-5 days, rush processing available
Production Capacity 1-10 parts 1-10 parts 1-10,000+ parts 1-10 parts
Materials PLA, ABS, PEEK, ASA-X, High Strength PLA, Flexible PLA, Custom Materials, Ultem Standard, High Strength, Durable, Flexible, High Temperature Nylon PA 12, Nylon PA 12 Glass Bead Gypsum
Surface Quality Moderate High Very High Moderate
Unique Advantages
  • Cost efficient
  • Quick turnaround
  • Many color options available
  • Cost efficient
  • Fast turnaround
  • Smooth finish
  • Supports complex design configurations
  • Ideal for high volume orders
  • 10X faster print speeds
  • Meets or exceeds finish quality & material strength of injection molding
  • High isotropy
  • Low porosity
  • Ideal for complex designs
  • Allows for hinges, channels or interlocking parts
  • Accommodates design variations per order
  • Full color
  • Ideal for complex designs & architectural models
  • Accommodates design variations per order
Fused Filament Fabrication
Lead Time 1-4 days
Production Capacity 1-10 parts
Materials PLA, ABS, PEEK, ASA-X, High Strength PLA, Flexible PLA, Custom Materials
Surface Quality Moderate
Unique Advantages
  • Cost efficient
  • Quick turnaround
  • Many color options available
Stereolithography Apparatus
Lead Time 1-4 days
Production Capacity 1-10 parts
Materials Standard, High Strength, Durable, Flexible, High Temperature
Surface Quality High
Unique Advantages
  • Cost efficient
  • Fast turnaround
  • Smooth finish
  • Supports complex design configurations
Multi-Jet Fusion
Lead Time 2-5 days, rush processing available
Production Capacity 1-10,000+ parts
Materials Nylon PA 12, Nylon PA 12 Glass Bead
Surface Quality Very High
Unique Advantages
  • Ideal for high volume orders
  • 10X faster print speeds
  • Meets or exceeds finish quality & material strength of injection molding
  • High isotropy
  • Low porosity
  • Ideal for complex designs
  • Allows for hinges, channels or interlocking parts
  • Accommodates design variations per order
Color Jet Printing
Lead Time 2-5 days, rush processing available
Production Capacity 1-10 parts
Materials Gypsum
Surface Quality Moderate
Unique Advantages
  • Full color
  • Idea for complex designs & architectural models
  • Accommodates design variations per order

Let's Collaborate

Complete the form below or email us at solutions@dilabs.cc to learn more about collaborating on a future project with our team.